api api-577 practice test

Exam Title: Welding Inspection and Metallurgy Exam

Last update: Nov 27 ,2025
Question 1

Which of the following can result from residual magnetism left in a partially completed weld?

  • A. Excessive distortion
  • B. Tendency of weld pool to be sluggish
  • C. Deflection of the weld arc
  • D. Solidification cracking
Answer:

C

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Question 2

What is the major cause of lack of fusion in all welding processes involving carbon steel?

  • A. Inadequate preheat
  • B. Improper welding speed
  • C. Improper heat input and improper welding technique
  • D. Not using a low hydrogen electrode or improper shielding
Answer:

C

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Question 3

What is(are) the most appropriate action(s) to prepare an in-service carbon steel piping system that
has been in caustic service for welding?

  • A. Neutralize and clean the surface within 6 in. (150 mm) of weld bevels
  • B. Steam out the piping system and dry
  • C. Verify with pH paper that any surface liquid is “basic"
  • D. Grind the surfaces near the bevel to remove contaminants
Answer:

A

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Question 4

Which welding process produces a fast-freezing weld pool and is generally suited for joining thin
sections or root passes?

  • A. GMAW-S
  • B. GTAW
  • C. GMAW
  • D. FCAW
Answer:

B

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Question 5

What is the "area of interest" on a weld radiograph?

  • A. The entire radiograph minus 2 in. (50.8 mm) from the edges
  • B. Only the area of contrasting density
  • C. The specific portion of a radiograph that needs to be evaluated
  • D. The portion that is less than 3t from the center of the radiograph, where t is the thickness of the weld
Answer:

C

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Question 6

Which of the following has the lowest range of welding currents and electrode diameters associated
with the GMAW process?

  • A. Short circuiting transfer
  • B. Pulsed droplet transfer
  • C. Globular transfer
  • D. Spray transfer
Answer:

A

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Question 7

To reduce exposure to moisture of low-hydrogen electrodes after they have been removed from the
manufacturer’s packaging, they should be stored:

  • A. Under low humidity conditions.
  • B. In warm holding ovens.
  • C. In sealed plastic containers.
  • D. In tightly sealed ovens.
Answer:

B

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Question 8

The direction of magnetic flux can be confirmed by the use of a:

  • A. Pie gauge.
  • B. Magnetic-field-sensitive crayon.
  • C. Flux line sensitizer.
  • D. Calibration gauge.
Answer:

A

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Question 9

Which of the following is a commonly accepted limitation of flux core arc welding (FCAW)?

  • A. It is more sensitive to drafts and wind than GMAW.
  • B. It has lower deposition rates than SMAW.
  • C. Shielding must always be provided by an externally supplied gas.
  • D. Large volumes of welding fumes are generated.
Answer:

D

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Question 10

What is the minimum liquid level that should be maintained above the area that is to be hot tapped
on a storage tank or vessel?

  • A. 1 ft. (300 mm)
  • B. 2 ft. (600 mm)
  • C. 3 ft. (900 mm)
  • D. 4 ft. (1200 mm)
Answer:

B

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